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Automotive Helical Gears

Product Name: Automotive Helical Gears

CNC machining enables high-precision, large-scale production in automotive component manufacturing. It is widely used in core parts such as engine cylinder blocks (flatness ≤0.02mm), turbocharger impellers (blade thickness 0.3mm ±0.005mm), and transmission gears (tooth profile accuracy DIN 5 grade).

Advanced Technologies:

Five-axis machining allows for the processing of complex curved aluminum alloy suspension arms, reducing weight by 30% while maintaining strength.

Turn-mill combined processing ensures the one-piece formation of brake calipers, achieving a coaxiality of ≤0.01mm.

New Energy Applications:

CNC precision machining enhances the manufacturing of motor housings (roundness 0.008mm) and battery module heat dissipation plates (flatness 0.015mm).

Processing efficiency improves by 40% compared to traditional methods, with a product yield rate of 99.6%, supporting the lightweight and electrification transformation of automobiles.

This drives the industry's shift toward high reliability and intelligent manufacturing. 

Product Details

Material and process: 20CrMnTi and other high-strength alloy steels are used, and the helical tooth surface is formed by five-axis CNC precision milling/gear hobbing, with a tolerance control of ±0.02mm.

Key control: Constant temperature workshop (±1°C) suppresses thermal deformation, and high-frequency quenching of the tooth surface enhances wear resistance; the roughness after fine grinding reaches Ra≤3.2μm, including deburring and rust prevention treatment.

Adaptability: Specially customized for automotive differentials and gearboxes, and the transmission stability is guaranteed by meshing test.

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